API testing new diesel oil categories

American Petroleum Institute (API), API Testing New Diesel Oil Categories

American Petroleum Instituteโ€™s lubricants group has established a New Category Development Team to launch the test-development phase of what will be a pair of new API diesel engine oil categories. โ€ฆthe service category will be known as PC-12.

American Petroleum Instituteโ€™s (API) lubricants group has established a New Category Development Team to launch the test-development phase of what will be a pair of new API diesel engine oil categories.

While under development, the service category will be known as PC-12. It will lead to the release of two new specs for use in formulating engine oil. Then each of the new categories will get its own API service-symbol donut. Those new donuts — expected to be rolled out within the next five years โ€“ will go beyond the performance standards set by the last two diesel service categories announced by API in 2016: FA-4 and CK-4.

The Engine Manufacturers Association requested the development of a new category to help meet the demands of upcoming greenhouse gas and fuel mileage regulations from the Environmental Protection Agency (EPA) and the California Air R+

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โ€œThe request for first-licensing date from API is no later than Jan. 1, 2027, to coincide with the anticipated 2027 implementation date for EPA and CARB heavy-duty on-highway regulations, Harmening said. โ€œThis is similar to the PC-11 (the previous test category) licensing timeline that resulted in API CK-4 and FA-4.โ€™โ€™

EPA has said that by December it will โ€œpropose and finalize new stringent emissions standards to reduce nitrogen oxides (NOx) pollution from trucks starting in model year 2027.โ€™โ€™ This action will include an update of current GHG standards โ€œto capture market shifts to zero-emission technologies in certain segments of the heavy-duty vehicle sector.โ€

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The agency also noted it is working on even tighter new GHG emissions standards for heavy-duty engines and vehicles starting as soon as model year 2030.

โ€œThe EPA is always a big driver of category development,โ€ Harmening said.

As with the twin categories birthed by PC-11 (CK-4 and FA-4), PC-12 will a produce a โ€œCโ€ subcategory (as in CK-4) that will maintain its backwards compatibility. A new โ€œFโ€ subcategory that replaces FA-4 will not need to retain backwards compatibility — engineer-speak for an oil formulation that is approved for use in all current vehicles.

Oil Viscosity: How Low Can You Go?

Development of the next โ€œFโ€ subcategory will look at further reductions in viscosity, as that will help engine builders meet tighter fuel economy targets.

โ€œThe ask is whether a new โ€˜Fโ€™ will call for even lower viscosity levels, perhaps moving down from Xw30 to Xw20,โ€ Harmening said.

But retaining backwards compatibility for the โ€œCโ€ subcategory does not mean little will change for its next iteration. According to Harmening, developing a fresh โ€œCโ€ will consider the role of oil performance in engines using newer technology, such as elastomer seals, and the impact of the T-11 and T-12 engine-wear tests used during recent category developments.

Benefits From New Oil Categories

Truck and Engine Manufacturers Association, API Testing New Diesel Oil Categories

The Engine Manufacturers Association requested the development of a new category to help meet the demands of upcoming greenhouse gas and fuel mileage regulations from the Environmental Protection Agency (EPA) and the California Air Resources Board (CARB)

Overall, the Engine Manufacturers Association is calling for the PC-12 process to attain the following improvements:

  • Increased oxidation performance
  • New wear-test capability
  • Addition of lower viscosities
  • Improved aftertreatment capability
  • Expansion of elastomer compatibility

Among the potential benefits to diesel engines, Harmening said, are:

  • โ€œEnabling new engine technologies that are expected to experience higher brake mean effective pressure and customer demands,โ€ as well as accommodate anticipated regulations on extending useful life and warranty periods.
  • โ€œSupporting requirements for fuel economy for certain engine models.โ€
  • โ€œSupporting new elastomers used in modern engines.โ€

As for the years-long category development process itself, Harmening said that it will, as always, be a โ€œcollaborative effortโ€ among engine makers, oil producers, additive suppliers, and testing operations.

โ€œWeโ€™ve got the green flag,โ€ he added. โ€œAnd this work will be moving forward fast.โ€

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